Quality Assurance Department Inspection Standard

Quality Policy: Continuous improvement of efficiency and quality, quality assurance of all employees, exquisite production, sustainable innovation

Quality objectives: 1. The number of customer complaints per month ≤ 9 times, and a 10% reduction every year in the next three years; 2. The qualified rate of shipments ≥ 98%.

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一、Acceptance of materials

1.1 Raw Materials
1.1.1 Inspection by warehouse and purchase after delivery. 
1.1.2 Purchase check the model, product name and specifications of the incoming materials, and submit them to the quality control department for quality acceptance after confirmation;
1.1.3 Quality control randomly selects and inspects whether the materials meet the requirements, including hardness and dimensions. Quality control fills in the "Incoming Material Inspection Record Form" to determine if it is qualified and submits to the warehouse for acceptance;
1.1.4 The warehouse personnel check the specifications according to the order, count the quantity, and sign the order to complete the storage. "
1.2 Screws, plastic rubber, hardware
1.2.1 Inspection by warehouse and purchase after delivery;
1.2.2 Purchase checks whether the model and specifications meet the requirements, whether the screws are intact, and the metric and imperial systems cannot be confused;
1.2.3 Quality control randomly inspects screws and nuts, and whether the color of the rubber and plastic parts meets the standard material, according to GB/2828.1-2003, sampling level AQL0.4. Lastly refers to the standard for inspection and acceptance; ;
1.2.4 The quality inspector fills in the "Incoming Material Inspection Record Form" after confirmation, and submits to the warehouse for acceptance;
1.2.5 The warehouse checks the specifications, quality, and quantity according to the order, and sign the order into the warehouse.
1.3 Packaging materials
1.3.1 Inspection by warehouse and purchase after delivery;
1.3.2 Purchase checks for purchase orders, model, and specifications. After confirmation, hand over to the warehouse for acceptance;
1.3.3 Warehouse checks for specifications according to the order, counts the quantity, and signs the order into the warehouse.
1.4 Judgment and processing of returned goods:
1.4.1 If all materials are confirmed to be unqualified by the purchase and quality control, warehouse shall not sign the order.
1.4.2 For materials that are found to be unqualified after entering the production line, warehouse should promptly handle the return, count the quantity, and notify purchase to contact the supplier for return and exchange processing. 

二、Acceptance of semi-finished products

2.1 Stamping, sheet metal parts
2.1.1 Check points:
a. Condition of materials;
b. Whether the blanking of semi-finished products conforms to the drawings;
c. Whether the size is correct;
d. Whether the riveting hardware is loose, misplaced, riveted, etc.;
e. Whether the shape of the material is complete;
f. Whether there are burrs;
g. Whether there are crush or scratches that cause the surface of the material to be uneven.
In any case of problems listed, material shall be reworked after after approval.
2.1.2 Extraction method: random extraction, according to GB/2828.1-2003, sampling level AQL0.4;
2.1.3 After the inspection, IPQC Process Tour Inspection Record Form is submitted, and department manager shall sign the form when accepted.
2.2 Molded parts
2.2.1 Check points:
a. Whether the forming of the material is the same as the drawing;
b. Whether the surface of the material parts is smooth;
c. Whether the forming size of the material is correct.

2.2.2 Extraction method: random extraction, according to GB/2828.1-2003, sampling level AQL0.4;

2.2.3 After the inspection, IPQC Process Tour Inspection Record Form is submitted, and department manager shall sign the form when accepted.

三、Finished products

3.1 Assembly
3.1.1 Check points:
a. Whether the components can be assembled normally without interference;
b. Whether the cabinet is assembled according to SOP.

3.1.2 Extraction method: random extraction, according to GB/2828.1-2003, sampling level AQL0.4;

3.1.3 After the inspection, IPQC Process Tour Inspection Record Form is submitted, and department manager shall sign the form when accepted.
3.2 Packaging
3.2.1 Check points:
a. Whether the packaging method meets the SOP design requirements;
b. Whether the label is clear, complete and correct;
c. Whether the carton is inverted or damaged;
d. Whether the sealing tape is attached firmly.
3.2.2 Inspection method: random sampling, according to the inspection level (GB/2828.1-2003), sampling level AQL0.4;
3.2.3 After the inspection, the Finished Product Inspection Record Form" shall be filled in, and the decision of acceptance or rejection shall be submitted to the department manager for signature and to the corresponding workshop supervisor. "